Products     PDF Catalogs 
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Hydraulic 7 & 12 Ton Crimping Tools
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The utilization of the HD002 (MS23002), HD485 (MS90485), and HD442 (MS25442) dies extends the range of crimping capabilities to 2/0 AWG conductors in insulated military/aerospace applications and 4/0 AWG conductors in uninsulated Military/aerospace applications. (Verification available upon request. Contact/terminal samples required.) Boeing ST 2354 Series Dies are also available from DMC.
The TBHD1M Remote Hydraulic Crimp Head (MS25441-1) exerts 12 tons of crimp force and extends the range of crimping capabilities to 4/0 AWG conductors in military/aerospace applications, and 750 MCM applications on commercial systems.
MS90485* DIES & GAGES for MS20659 UNINSULATED TERMINALS |
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MIL DIE P/N* |
DMC P/N |
COMMENTS |
MIL Gage P/N * |
DMC GAGE P/N |
| MS90485-8 | HD485-8 | For Uninsulated Size 8 | MS90486-8 | G720 |
| MS90485-6 | HD485-6 | For Uninsulated Size 6 | MS90486-6 | G721 |
| MS90485-4 | HD485-4 | For Uninsulated Size 4 | MS90486-4 | G722 |
| MS90485-2 | HD485-2 | For Uninsulated Size 2 | MS90486-2 | G833 |
| MS90485-1 | HD485-1 | For Uninsulated Size 1 | MS90486-1 | G834 |
| MS90485-01 | HD485-01 | For Uninsulated Size 1/0 | MS90486-01 | G835 |
| MS90485-02 | HD485-02 | For Uninsulated Size 2/0 | MS90486-02 | G836 |
| MS90485-03 | HD485-03 | For Uninsulated Size 3/0 | MS90486-03 | G837 |
| MS90485-04 | HD485-04 | For Uninsulated Size 4/0 | MS90486-04 | G838 |
HD002 Dies
MS23002* DIES & GAGES for MS25036 INSULATED TERMINALS |
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MIL DIE P/N * |
DMC P/N |
COMMENTS |
MIL Gage P/N * |
DMC GAGE P/N |
| MS23002-8 | HD002-8 | For Insulated Size 8 | MS23003-8 | G723 |
| MS23002-6 | HD002-6 | For Insulated Size 6 | MS23003-6 | G724 |
| MS23002-4 | HD002-4 | For Insulated Size 4 | MS23003-4 | G725 |
| MS23002-2 | HD002-2 | For Insulated Size 2 | MS23003-2 | G281 |
| MS23002-1 | HD002-1 | For Insulated Size 1 | MS23003-1 | G726 |
| MS23002-01 | HD002-01 | For Insulated Size 1/0 | MS23003-01 | G727 |
| MS23002-02 | HD002-02 | For Insulated Size 2/0 | MS23003-02 | G728 |
| MS23002-03 | HD002-03 | For Insulated Size 3/0 | MS23003-03 | G282 |
| MS23002-04 | HD002-04 | For Insulated Size 4/0 | MS23003-04 | G729 |
HD442 Dies
MS25442* DIES & GAGES for AS70991 UNINSULATED TERMINALS |
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MIL DIE P/N * |
DMC P/N |
COMMENTS |
MIL Gage P/N * |
DMC GAGE P/N |
| MS25442-8A | HD442-8A | For Uninsulated Size 8 | MS25472-1 | G1129 |
| MS25442-6A | HD442-6A | For Uninsulated Size 6 | MS25472-2 | G1130 |
| MS25442-4A | HD442-4A | For Uninsulated Size 4 | MS25472-3 | G1131 |
| MS25442-2A | HD442-2A | For Uninsulated Size 2 | MS25472-4 | G1132 |
| MS25442-1A | HD442-1A | For Uninsulated Size 1 | MS25472-5 | G1133 |
| MS25442-01A | HD442-01A | For Uninsulated Size 1/0 | MS25472-6 | G1134 |
| MS25442-02A | HD442-02A | For Uninsulated Size 2/0 | MS25472-7 | G1135 |
| MS25442-03A | HD442-03A | For Uninsulated Size 3/0 | MS25472-8 | G1136 |
| MS25442-04A | HD442-04A | For Uninsulated Size 4/0 | MS25472-9 | G1137 |
DESCRIPTION |
PART NO. |
MIL DIE P/N * |
| Manual Hydraulic Tool (7 ton force) | HH80C | |
| Remote Crimp Head (12 ton force) (Requires Air to Hydraulic Pump) |
TBHD1M* | MS25441-1* |
| Air to Hydraulic Pump | HPU11M | |
| Hose Assembly (6 Ft. Length) | 12-4040 | MS25441-3* |
| In-Line Pressure Gauge | HPU11-PG | |
*Qualified to MS5259/1 Large Gage Crimp Tool Specification
DMC1948 TOOL KIT
The DMC1948 Tool Kit contains the TBHD1M Crimp Tool, HPU11M Pump, Hose Assembly, and all the HD002 (MS23002) and HD485 (MS90485) dies for crimping insulated and uninsulated terminals and splices size 8 through 4/0.
This tool kit is contained in a molded, high-density plastic case with foam inserts that have contoured tool cavities, laminated instruction sheets permanently attached on a ring binder, and contents charts identifying the location of each tool.
DMC1966 TOOL KIT
The DMC1966 Tool Kit contains the TBHD1M Crimp Tool, HPU11M Pump, Hose Assembly, and all the HD442 (MS25442) dies for crimping uninsulated aluminum terminals and splices size 8 through 4/0.
This tool kit is contained in a molded, high-density plastic case with foam inserts that have contoured tool cavities, laminated instruction sheets permanently attached on a ring binder, and contents charts identifying the location of each tool.
The HPU11-PG In-Line Hydraulic Pressure Gauge is recommended for cycle control monitoring, when using Remote Crimp Heads. It installs into either end of the hydraulic line to monitor the hydraulic pressure. The gauge will indicate to the operator when the required hydraulic pressure is achieved.